Hot recycling system is provided in 2 variants viz counter flow and parallel flow. The system allows for use of recycled milled and segregated material to be used upto 90% in mix design. The hot gas generator supplied that only hot gases are passed over the RAP material to ensure that there in degradation of the Mix
Parallel version
The system allows for Rap addition upto 70% in mix design
COMPONENTS OF THE PLANT
2 units recycled material hoppers of 9 m3 with continuous variable speed motors
Vibrators and gratings over hopper
Collecting Belt
Throw belt
Recycling drum
Fuel oil Burner
Hot Gas Generator
Circulating fan, ducting, damper
Buffer silo
Weigher, Feeder belt, mixer inlet chute
Dust blower system
Support structure
Oil spray system on feed belt to mixer
Electrical equipment and connection with plant software
2 units recycled material hoppers of 9 m3 with continuous variable speed motors
Vibrators and gratings over hopper
Collecting Belt
Throw belt
Recycling drum
Fuel oil Burner
Inbuilt Hot Gas Generator
Circulating fan, ducting, damper
Buffer silo
Weigher, Feeder belt, mixer inlet chute
Dust blower system
Support structure
Oil spray system on feed belt to mixer
Electrical equipment and connection with plant software
The proper control of the temperature and recirculation of hot air minimizes the production of harmful fumes from the heating of the asphalt, thus giving a cleaner exhaust
Full automatic control by the computer on the airflow through the control of the dampers and the temperature monitoring by the thermometers at various positions brings the RAP to the ideal temperature at reduced oxidation for mixing with the virgin material
The addition of the Heated RAP is batch by batch up to 70% RAP addition to the virgin aggregates & thereby providing a constant homogenous mix
The burner uses high pressure to atomize the fuel out of the nozzle. The regulator plate regulates the fuel feed valve ensuring a fully combusted flame to develop in the burner head thus minimizing fuel wastage significantly
Option to add a granulator crusher for use with excavated roads
Option to add a RAP sieving system for gradation control
HOT RECYCLING MODELS:
HRC 80 80 TONS PER HOUR
HRC 100 100 TONS PER HOUR
HRC 140 140 TONS PER HOUR
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